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Underground Mining Truck

UK-40 Underground Mining Truck

Articulated underground haulage truck for hard-rock metal mining, sized to a 5.5 m by 5.5 m lane cross-section. The UK-40 takes muck from the LHD tip or drawpoint and hauls it along the decline or haulage drive to the orepass, ventilation raise or shaft station, loaded at the truck bay by an LHD such as the WJ-6 tramming from the tighter development heading. Power comes from a Volvo TAD1650VE diesel rated at 405 kW with a DANA torque converter and an electronically controlled DANA 8821H automatic transmission giving eight forward gears from 5.8 to 36.2 km/h. The frame is built from Q460 high-strength alloy steel around a rotary central articulation seal that lets the front and rear frames swing freely on uneven floor while keeping all four 29.5R25 tyres loaded. The ROPS and FOPS certified cab carries a mechanically suspended operator seat, air conditioning, a 7-inch colour display and a reversing camera, with an intelligent monitoring system that watches engine, transmission, hydraulic and brake parameters in real time and raises an audible and on-screen alarm before a fault becomes an incident. Standard fitment includes a centralised fire extinguishing system, frame articulation lock, mechanical dump-box lock and three-point access, with a 40 tonne SAE heaped 2:1 payload as the procurement anchor.

UK-40 Underground Mining Truck
UK-40 Underground Mining Truck cross-section
Cross-section

Features

01

Heavy-duty haulage rated for a 40 tonne SAE heaped 2:1 payload on a 2 m3 dump box. Total loaded weight is 78.5 t against a 38.5 t operating weight, with 400 kN maximum breakout force at the box and a 15 s raise / 10 s lower cycle. Sized to clear the LHD tip at the rate set by a WJ-6 class loader on the connecting drive.

02

Sized for a 5.5 m by 5.5 m underground lane - 10.46 m overall length, 3.15 m transport width, 2.85 m transport height and 6.07 m dump-position height, with a R5.97 m inner / R9.65 m outer turning circle at the articulation stop.

03

Volvo TAD1650VE diesel, 405 kW at 1900 RPM and 2757 Nm at 1260 RPM - in-line six cylinder, 16.12 L, four-stroke direct injection with turbo and intercooler, Tier 3 / Euro Stage III with catalytic purifier and muffler, fuel electronic control injection and a two-stage dry air filter behind a pre-filter. Average fuel use at 50 percent load is 40.5 L/h on a 700 L tank.

04

DANA driveline for mine-duty haulage - DANA CL9672 single-stage three-component torque converter with lock-up, DANA 8821H electronically controlled automatic transmission with shift buffer and integrated gearshift and steering lever, DANA 53R-300 front and rear axles with standard differential and spring-applied hydraulically released wet multi-disc brakes on all four wheels. Eight forward gears, 5.8 to 36.2 km/h.

05

Rotary central articulation on a Q460 alloy-steel frame - waterproof rotary bearing seal at the articulation point lets the front and rear frames swing freely on uneven floor, keeping all four 29.5R25 tyres loaded on harsh surfaces and reducing centre-of-gravity shift on the decline. ±42 degree steering with two double-acting hydraulic steering cylinders.

06

ROPS and FOPS certified cab to ISO 3471 and ISO 3449, with a door interlock that prevents box-tip and steering movement while the cab door is open. Fully enclosed, air-conditioned, sound and heat insulated, with a mechanically suspended operator seat, tilt and telescopic steering, three-point access, a 7-inch colour display driving all monitoring and alarms, and a reversing camera as standard.

07

Intelligent monitoring and centralised safety fit - PLC-based control system with built-in diagnostics watches engine, transmission, hydraulics and brakes in real time, with on-screen fault prompts, low-oil and oil-pressure alarms, rotating beacon and yellow clearance lamp. Centralised 12 kg fire extinguishing system, exhaust pipe heat-insulation cotton, turbocharger and radiator fan shields, frame articulation lock, mechanical dump-box lock, safety hammer and wheel chocks come as standard.

Specifications

Payload
SAE heaped 2:1 payload capacity40000kg
Standard dump box (SAE)2
Maximum breakout force400kN
Dump box raising time15s
Dump box lowering time10s
Operating weights
Total operating weight38500kg
Operating weight - front axle24900kg
Operating weight - rear axle13600kg
Total loaded weight78500kg
Loaded weight - front axle26100kg
Loaded weight - rear axle52400kg
Engine
Diesel engine modelVolvo TAD1650VE
Rated output405 @ 1900kW @ rpm
Rated torque2757 @ 1260Nm @ rpm
ConfigurationIn-line 6, 16.12 L, 4-stroke direct injection, turbo with intercooler
Emissions standardTier 3 / Euro Stage III
Exhaust systemCatalytic purifier and muffler
Air filtrationPre-filter plus two-stage dry filter
Average fuel consumption (50% load)40.5L/h
Fuel tank capacity700L
Transmission
Torque converterDANA CL9672, single-stage three-component, with lock-up
TransmissionDANA 8821H, electronically controlled automatic gearshift with shift buffer
Forward speeds (gears 1-8)5.8 / 7.8 / 10.1 / 13.0 / 17.0 / 22.0 / 29.0 / 36.2km/h
Axles
Front axleDANA 53R-300, fixed, standard differential, spring-applied hydraulically released wet brakes
Rear axleDANA 53R-300, fixed, standard differential, spring-applied hydraulically released wet brakes
Tyres
Tyre size29.5R25
Hydraulics
Working hydraulics controlHydraulic pilot control
Lifting cylinders2pcs
Working pumpGear pump
Hydraulic oil tank capacity350L
Hydraulic oil radiatorOperates at or below 50 degrees C
Rubber hose standardGB3683
Steering
Steering typeFully hydraulic centre-point articulation, two double-acting cylinders
Articulation angleplus-or-minus 42deg
Steering pumpGear pump
Brakes
Service / parking / emergency brakesSpring-applied hydraulically released wet multi-disc on all four wheels
Standards complianceGB/T33921 and JB/T13003
Automatic brake activationStandard
Electrically driven emergency brake release pumpStandard
Cab
ROPS certificationISO 3471
FOPS certificationISO 3449
Cab fit-outFully enclosed, air-conditioned, mechanically suspended seat, tilt and telescopic steering, three-point access
Display7-inch colour display with integrated alarms
Reversing cameraStandard
Frame
Frame materialQ460 high-strength alloy steel
Central articulationRotary mechanism with waterproof bearing seal
Oil tankIntegrated with frame
Electrical
System voltage24V
Alternator24V, 150A
Batteries2 x 12V, 200 Ah
Starter24V / 7 kW
LightingLED, front 18W x 5 and rear 18W x 5
Control systemProgrammable logic controller with built-in diagnostic and alarm system
Dimensions
Length x Width x Height (transport)10460 x 3150 x 2850mm
Ground clearance310mm
Maximum dump-position height6066mm
Turning radius - inner / outerR5965 / R9650mm
Minimum lane cross-section5.5 x 5.5m
Operating limits
Environmental temperature-15 to +45deg C
Standard operating altitude-1500 to +3000 at 25 degrees C ambientm
Standards
Underground mining truck industry standardJB/T 8436 (Tyre-type underground mining truck)
Underground LHD test methodJB/T 5501
Trackless tyred mining truck - safetyGB 21500
Mining truck brake performanceGB/T 33921
Mining truck brake test methodJB/T 13003
Safety
Centralised fire extinguishing system12kg
Exhaust pipe heat-insulation cottonStandard
Turbocharger and radiator fan shieldsStandard
Frame articulation lockStandard
Mechanical dump-box lockStandard
Emergency stop push buttonOne on front frame, one in cab
Options
Emergency steering electric pumpOptional
Driving recorderOptional

Overview

Applications

Underground hard-rock metal mining haulage - drift, decline and production-level tramming where muck is loaded by an underground LHD at a drawpoint or stockpile and hauled to an orepass, raise tip or shaft station. Suits a metal-mine haulage cycle running long decline hauls at sustained gradients with the box loaded each lap. The 5.5 m by 5.5 m minimum lane cross-section pairs with a development LHD class above the WJ-6, so the UK-40 is the procurement choice when the decline and haulage drive are driven to that section. Operating envelope covers ambient temperatures of -15 to +45 degrees C and altitudes from -1500 m up to +3000 m at 25 degrees C without engine derate. Civil drill-and-blast tunnels typically do not run a dedicated underground haul truck, mucking to belt conveyors or working with articulated dump trucks at the heading instead; on mining-civil drives that do call for rubber-tyred long-haul on 5.5 m by 5.5 m lanes, the UK-40 is offered as the mining-grade alternative through the hard-rock drill-and-blast methodology package.

Performance

38.5 t operating weight, 78.5 t total loaded weight, 40 t SAE heaped 2:1 payload on a 2 m3 dump box, 400 kN maximum breakout force, 15 s raise and 10 s lower. Transport envelope 10460 x 3150 x 2850 mm, dump-position height 6066 mm, ground clearance 310 mm, ±42 degree articulation, R5965 / R9650 mm inner / outer turning radius. Volvo TAD1650VE 405 kW at 1900 RPM, 2757 Nm at 1260 RPM, in-line six 16.12 L Tier 3 / Euro Stage III. DANA 8821H automatic transmission, DANA CL9672 torque converter with lock-up, DANA 53R-300 front and rear axles. Eight forward gears 5.8 / 7.8 / 10.1 / 13.0 / 17.0 / 22.0 / 29.0 / 36.2 km/h. 29.5R25 tyres. Hydraulic oil tank 350 L, fuel tank 700 L, average fuel use at 50 percent load 40.5 L/h. Operating temperature -15 to +45 degrees C, altitude -1500 m to +3000 m at 25 degrees C.

Functions

Diesel power transmission: Volvo TAD1650VE engine with fuel electronic control injection and pre-filter plus two-stage dry air filtration; DANA CL9672 single-stage three-component torque converter with lock-up; DANA 8821H electronically controlled automatic transmission with automatic gearshift and shift buffer; DANA 53R-300 fixed front and rear axles with standard differential. Hydraulics: hydraulic pilot control, two lifting cylinders, gear-type working pump, GB3683 hose standard, 350 L tank and a separate hydraulic oil radiator rated for operation at or below 50 degrees C. Steering: fully hydraulic centre-point articulation with two double-acting steering cylinders and a dedicated gear-type steering pump; optional emergency steering electric pump. Brakes: spring-applied hydraulically released wet multi-disc service brakes on all four wheels, doubling as emergency and parking brake, with automatic brake activation and an electrically driven emergency brake release pump as standard; system complies with GB/T33921 and JB/T13003. Cab and safety: ROPS / FOPS cab (ISO 3471 / ISO 3449), mechanically suspended operator seat, 7-inch colour display, reversing camera, LED work lighting, door interlock for box and steering, three-point access, safety hammer, centralised 12 kg fire extinguishing system, frame articulation lock and mechanical dump-box lock. Electrical: 24V system, 150 A alternator, 2 x 12V 200 Ah batteries, 24V / 7 kW starter. Control: PLC controller with built-in diagnostic and alarm system covering hydraulic, diesel, working / steering / accumulator / axle oil-supply pressure and torque-converter temperature.

Benefits

Pairs with an underground LHD on the same heading and clears 40 t per lap from the loader tip to the orepass or shaft station, freeing the LHD to keep mucking. The rotary central articulation seal is waterproofed and serviceable, so the front and rear frames keep swinging cleanly on wet, broken floor without dragging the centre of gravity off-axis. A DANA driveline with electronically controlled gearshift and a lock-up torque converter holds tractive effort on long declines and reduces operator workload across an eight-shift roster. The intelligent monitoring system reads the operating status of each on-board system in real time and surfaces fault information on the 7-inch display before it becomes an incident, while the door interlock prevents box-tip or steering movement with the cab door open. Centralised fire suppression, exhaust heat-insulation cotton and turbocharger and radiator fan shields come as standard rather than as an option pack. CRCHI Australia handles commissioning, spares and aftermarket support nationally.

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